{"id":6991,"date":"2025-01-16T08:37:44","date_gmt":"2025-01-16T08:37:44","guid":{"rendered":"https:\/\/smartfactory.lt\/?p=6991"},"modified":"2025-01-16T11:46:43","modified_gmt":"2025-01-16T11:46:43","slug":"versatile-quality-control-of-medical-parts","status":"publish","type":"post","link":"https:\/\/smartfactory.lt\/lt\/versatile-quality-control-of-medical-parts\/","title":{"rendered":"Versatile quality control of medical parts"},"content":{"rendered":"

[et_pb_section fb_built=”1″ theme_builder_area=”post_content” _builder_version=”4.27.3″ _module_preset=”default” custom_margin=”||0px||false|false” custom_padding=”||70px||false|false” hover_enabled=”0″ sticky_enabled=”0″][et_pb_row _builder_version=”4.27.3″ _module_preset=”default” theme_builder_area=”post_content” column_structure=”1_2,1_2″ width=”100%” max_width=”100%” hover_enabled=”0″ sticky_enabled=”0″ custom_padding=”|50px||75px|false|false”][et_pb_column _builder_version=”4.27.3″ _module_preset=”default” type=”1_2″ theme_builder_area=”post_content”][et_pb_image src=”https:\/\/smartfactory.lt\/wp-content\/uploads\/2025\/01\/Versatile-quality-control-of-medical-parts-1.png” _builder_version=”4.27.3″ _module_preset=”default” theme_builder_area=”post_content” hover_enabled=”0″ sticky_enabled=”0″ alt=”Versatile quality control of medical parts. Smart factory” title_text=”Versatile quality control of medical parts 1″ custom_padding=”0px|0px|0px|0px|false|false” custom_margin=”||||false|false” width=”82%” custom_margin_last_edited=”on|phone” custom_margin_phone=”|||-16px|false|false” custom_margin_tablet=”||||false|false”][\/et_pb_image][\/et_pb_column][et_pb_column _builder_version=”4.27.3″ _module_preset=”default” type=”1_2″ theme_builder_area=”post_content”][et_pb_text _builder_version=”4.27.3″ _module_preset=”default” theme_builder_area=”post_content” hover_enabled=”0″ sticky_enabled=”0″ width=”110%” custom_margin=”57px|||-105px|false|false” header_font_size_last_edited=”on|tablet” max_width=”124%” width_last_edited=”on|tablet” max_width_last_edited=”on|tablet” max_width_tablet=”90%” custom_margin_last_edited=”on|tablet” custom_margin_tablet=”57px|||0px|false|false” max_width_phone=”100%” custom_margin_phone=”|||-1em|false|false” width_tablet=”110%” width_phone=”110%”]<\/p>\n

Quality assurance is vital in the production of accurate, patient-specific implants, endoprostheses and surgical guides. Consequently, Baltic Orthoservice in Kaunas, Lithuania uses a multi-sensor coordinate measuring machine (CMM) including a laser scanner in conjunction with a micro-CT (computed tomography) system, all supplied by Nikon Metrology.<\/strong><\/p>\n

The ALTERA CMM with LC15Dx laser scanner allows fast inspection of 3D-printed implant surfaces and screw holes, while the XT H 225 CT guarantees internal structure quality and accurate geometrical correlation between CAD implant model and manufactured product.<\/p>\n

Paulius Luk\u0161evi\u010dius, Engineer of Mechanics explained, \u201c3D-printing is a complicated technology and there is a big variation in processing parameters, so predicting the quality and geometry of printed objects is quite a challenge.<\/p>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=”4.27.3″ _module_preset=”default” theme_builder_area=”post_content” width=”100%” hover_enabled=”0″ sticky_enabled=”0″ custom_padding=”|||0px||” max_width=”1315px”][et_pb_column _builder_version=”4.27.3″ _module_preset=”default” type=”4_4″ theme_builder_area=”post_content”][et_pb_text _builder_version=”4.27.3″ _module_preset=”default” theme_builder_area=”post_content” hover_enabled=”0″ sticky_enabled=”0″ max_width_last_edited=”on|tablet” width_last_edited=”on|tablet” max_width_tablet=”75%” custom_margin_last_edited=”on|tablet” custom_margin_tablet=”|||5em|false|false” custom_margin_phone=”|4em||4em|false|false” max_width_phone=”75%”]<\/p>\n

\u201cPatient-specific implants are a bespoke treatment solution, which means that the surgery must be \u2018preplanned\u2019 virtually so the implant can simply be put in place. To be able to execute the virtual plan, it is vital to be 100% sure that implant geometry is exactly the same as the CAD model and that the holes are machined to high accuracy.<\/p>\n

\u201cTo fulfil these goals, we use a variety of metrology equipment. The CMM with laser scanner is irreplaceable when we need to perform fast checks after each manufacturing and post-processing stage, especially to check spherical surfaces, bearing surfaces and hole angles.\u201d<\/p>\n

Unlike standard modular hip implants used to treat severe clinical conditions, patient-specific alternatives are designed as a single device with anatomically adapted surfaces. It eliminates the risk of instability and adapts the implant to the bone rather than the bone to the implant.<\/p>\n

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A major benefit of the procedure is that, during surgery, there is no need to shape the bone to adapt it to the implant or use bone cement, meshes and augments to fill the bone defect. The implants are designed using virtual anatomical bone models which are obtained from medical CT scans of a patient.<\/p>\n

For manufacturing the implants, Baltic Orthoservice uses direct metal laser sintering equipment purchased in 2012. After 3D-printing, implants undergo a variety of post-processing steps, including heat treatment, surface polishing and milling for screw holes. There are a number of medical device standards and regulations that must be met, which is why it is paramount for products to be of ultra-high accuracy.<\/p>\n

[\/et_pb_text][\/et_pb_column][et_pb_column _builder_version=”4.27.3″ _module_preset=”default” type=”2_5″ theme_builder_area=”post_content”][et_pb_image src=”https:\/\/smartfactory.lt\/wp-content\/uploads\/2025\/01\/Versatile-quality-control-of-medical-parts.png” _builder_version=”4.27.3″ _module_preset=”default” theme_builder_area=”post_content” alt=”Versatile quality control of medical parts. Smart factory” title_text=”Versatile quality control of medical parts” hover_enabled=”0″ sticky_enabled=”0″ custom_margin_last_edited=”on|tablet” custom_margin_tablet=”|5em||5em|false|true” custom_margin_phone=”|4em||4em|false|false”][\/et_pb_image][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=”4.27.3″ _module_preset=”default” theme_builder_area=”post_content” width=”100%” max_width=”1312px” hover_enabled=”0″ sticky_enabled=”0″][et_pb_column _builder_version=”4.27.3″ _module_preset=”default” type=”4_4″ theme_builder_area=”post_content”][et_pb_text _builder_version=”4.27.3″ _module_preset=”default” theme_builder_area=”post_content” hover_enabled=”0″ sticky_enabled=”0″ custom_margin_last_edited=”on|tablet” custom_margin_tablet=”|5em||5em|false|true” custom_margin_phone=”|4em||4em|false|false”]<\/p>\n

He pointed out that a key advantage of the Nikon Metrology LC15Dx is its ability to scan reflective and multi-material surfaces thanks to ESP (enhanced sensor performance) technology. It maintains accuracy, speed and data quality by intelligently and continuously adapting the laser settings for each measured point.<\/p>\n

Probing error is comparable to that of tactile inspection (1.9 \u03bcm) and data collection is fast at 70,000 points per second. By maintaining such high standards when scanning difficult surfaces, the LC15Dx is an ideal tool for inspecting complex parts in the medical industry.<\/p>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=”4.27.3″ _module_preset=”default” theme_builder_area=”post_content” column_structure=”1_3,2_3″ width=”100%” max_width=”1312px” hover_enabled=”0″ sticky_enabled=”0″][et_pb_column _builder_version=”4.27.3″ _module_preset=”default” type=”1_3″ theme_builder_area=”post_content”][et_pb_image src=”https:\/\/smartfactory.lt\/wp-content\/uploads\/2025\/01\/Versatile-quality-control-of-medical-parts-3.png” _builder_version=”4.27.3″ _module_preset=”default” theme_builder_area=”post_content” title_text=”Versatile quality control of medical parts 3″ hover_enabled=”0″ sticky_enabled=”0″ custom_margin=”|||0px|false|false” custom_margin_last_edited=”on|tablet” custom_margin_tablet=”|5em||5em|false|true” custom_margin_phone=”|4em||4em|false|false”][\/et_pb_image][\/et_pb_column][et_pb_column _builder_version=”4.27.3″ _module_preset=”default” type=”2_3″ theme_builder_area=”post_content”][et_pb_text _builder_version=”4.27.3″ _module_preset=”default” theme_builder_area=”post_content” hover_enabled=”0″ sticky_enabled=”0″ custom_margin=”36px||||false|false” custom_margin_last_edited=”on|tablet” custom_margin_tablet=”36px|5em||5em|false|true” custom_margin_phone=”|4em||4em|false|false”]<\/p>\n

Paulius concluded, \u201cThe Nikon solution offers more in-depth knowledge of what we are manufacturing and gives better precision and understanding of 3D-printing errors and deviations. \u201cIt means we achieve superior product quality and avoid problems during operations. Implants with Nikon quality assurance are more reliable and it is easier to prove their worth.<\/p>\n

\u201cOften our quality control laboratory receives inquiries from other manufacturers in the medical sector and other industries to perform geometry inspection for them.\u201d<\/p>\n

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Quality assurance is vital in the production of accurate, patient-specific implants, endoprostheses and surgical guides. Consequently, Baltic Orthoservice in Kaunas, Lithuania uses a multi-sensor coordinate measuring machine (CMM) including a laser scanner in conjunction with a micro-CT (computed tomography) system, all supplied by Nikon Metrology. The ALTERA CMM with LC15Dx laser scanner allows fast inspection […]<\/p>\n","protected":false},"author":2,"featured_media":6983,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[10],"tags":[],"class_list":["post-6991","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news"],"yoast_head":"\nVersatile quality control of medical parts - Smart Factory<\/title>\n<meta name=\"description\" content=\"Quality assurance is vital in the production of accurate, patient-specific implants, endoprostheses and surgical guides.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/smartfactory.lt\/versatile-quality-control-of-medical-parts\/\" \/>\n<meta property=\"og:locale\" content=\"lt_LT\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Versatile quality control of medical parts - 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