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Reverse Engineering 

through reverse engineering, design solutions for any man-made object or product can be restored. We can recreate the geometry and design of the product in 3D technology-based computer modeling (CAD) programs, final element analysis-based depleting testing software systems, and simulation applications by using samples of the product or physical drawings of adjacent assembly parts that the restored part is in contact with. Reverse engineering aims to investigate potential copyright breaches, test and refine existing products, assess competitor products’ technical attributes, mimic performance dynamics with other structural units or in other contexts, and more. It is a crucial instrument for enhancing and developing products. It’s important to note that while reverse engineering is sometimes used for industrial espionage, we do not offer copying services for copyrighted products to our customers.

Reverse engineering application possibilities:

Prototyping

Reverse engineering can be used to create prototypes of existing objects, such as replacement parts for machines, vehicles, and appliances. By using 3D scanning and modeling, a physical object can be replicated in a digital format, and then 3D printed as prototype.

Design optimization

Reverse engineering can be used to analyze the design of an existing object and optimize it for performance, durability, or cost. By using 3D scanning and modeling, engineers can analyze the object’s geometry and materials and make changes to improve its design.

Customization

Reverse engineering can be used to create custom parts or products for specific applications. By using 3D scanning and modeling, objects can be modified to fit specific dimensions, tolerances, or other requirements.

Historical preservation

Reverse engineering can be used to create digital replicas of historical objects, such as artifacts or buildings, that may be deteriorating or endangered. By using 3D scanning and modeling, these objects can be preserved in a digital format and potentially even 3D printed.

Medical applications

Reverse engineering can be used to create customized medical implants or prosthetics. By using 3D scanning and modeling, implants or prosthetics can be designed to fit a patient’s unique anatomy and 3D printed for a perfect fit.

Legacy equipment maintenance

Reverse engineering can be used to maintain and repair legacy equipment that may no longer be supported by its original manufacturer. By using 3D scanning and modeling, replacement parts can be created and 3D printed, allowing the equipment to continue operating.

Medical applications

Reverse engineering can be used to create customized medical implants or prosthetics. By using 3D scanning and modeling, implants or prosthetics can be designed to fit a patient’s unique anatomy and 3D printed for a perfect fit.

Product improvement

Reverse engineering can be used to analyze and improve upon existing products by identifying design flaws or areas for improvement. By using 3D scanning and modelling, engineers can make changes to the design and test their effectiveness before manufacturing the improved product.

Competitive analysis

Reverse engineering can be used to analyze the design and functionality of a competitor’s product. By using 3D scanning and modeling, engineers can identify the strengths and weaknesses of the product and use that information to improve their own designs.

Artistic reproduction

Reverse engineering can be used to create replicas of artistic objects, such as sculptures or paintings. By using 3D scanning and modeling, artists can create digital models of the object and then 3D print a physical replica.

Aerospace and defense

Reverse engineering can be used in the aerospace and defense industries to analyze and improve upon existing systems, such as aircraft or weapons. By using 3D scanning and modeling, engineers can identify areas for improvement and test potential modifications before implementing them.

Legacy equipment maintenance

Reverse engineering can be used to maintain and repair legacy equipment that may no longer be supported by its original manufacturer. By using 3D scanning and modeling, replacement parts can be created and 3D printed, allowing the equipment to continue operating.

Stages of Reverse Engineering with our case:

1. Scanning

We use cutting-edge technologies for 3D scanning, including industrial micro-computed tomography, laser and structured light scanning, and 3D coordinate measurement technology. Our services include reverse engineering industrial products without the need for disassembly or removal from their packaging. The scanning result is a point cloud that can be transformed into various tailored shapes such as surface meshes, NURBS, parametric, and CAD models.

Original product

CT scann

2. Modeling

Our team of experts utilizes advanced software packages such as Freeform, Rhinoceros, Solidworks, and others to create hybrid models of regular and irregular geometric surfaces. We use organic surface modeling, sculpturing, and volumetric 3D parametric modeling to ensure a precise and detailed model.

3D model

3. Engineering calculations and analysis

We use the ANSYS software and the finite element analysis method to conduct virtual testing and engineering calculations. This allows us to speed up the design process, make it more efficient, and reduce physical constraints. Our technology allows us to simulate tests that are not cost-effective to perform in reality.

Virtual testing

4. Documentation

After the 3D scanning, virtual testing, and modeling, we prepare the working drawings adapted for 3D printing or 5 + 1 axis milling production operations, using our software. Our team ensures that the documentation is clear, accurate, and comprehensive.

product documentation

5. Production

We utilize various additive manufacturing technologies such as DMLS, SLS, MJF, FDM, InkJet, and SLA, as well as 5 + 1 axis milling technologies for different materials such as metal, stone, and ceramics. Our team ensures that the production process is precise, efficient, and of the highest quality.

3D printing #SLS

6. Measurements and quality control

Our team conducts precise measurements and quality control using industrial micro-computed tomography or coordinate measurement, surface roughness measurements, chemical composition analysis, and final element analysis to ensure compliance with manufacturing requirements. We ensure the product is of the highest quality and meets all necessary standards.

Final product